Mutsetse wekugadzira we hydroforming wemukati une pressure yakakwira Mufananidzo Wakaratidzwa

mutsetse wekugadzira we hydroforming wemukati une kumanikidzwa kwakanyanya

Tsananguro pfupi:

Kugadzira mukati mesimba repamusoro, kunonziwo hydroforming kana hydraulic forming, inzira yekugadzira zvinhu inoshandisa mvura senzira yekugadzira uye inoita kuti pave nechinhu chine maburi nekudzora kumanikidzwa kwemukati uye kuyerera kwezvinhu. Hydro Forming rudzi rwehunyanzvi hwekugadzira hydraulic. Iyi inzira inoshandiswa nechubhu sebillet, uye chubhu billet inodzvanywa mugomba remold kuti igadzire workpiece inodiwa nekushandisa ultra-high pressure liquid uye axial feed. Kune zvikamu zvine curved axes, chubhu billet inofanira kukotamiswa kuita chimiro chechikamu uye yozodzvanywa. Zvichienderana nerudzi rwezvikamu zvekugadzira, kugadzira mukati mesimba repamusoro kwakakamurwa muzvikamu zvitatu:
(1) kuderedza kugadzirwa kwechubhu inoyerera ne hydroforming;
(2) chubhu iri mukati mekukombama axis hydroforming;
(3) chubhu ine simba remagetsi akawanda inoumba hydroforming.

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Zvakanakira uye Mashandisirwo

Chikamu che hydroforming chine huremu hwakareruka, mhando yakanaka yechigadzirwa, dhizaini yechigadzirwa inochinjika, maitiro ari nyore, uye chine hunhu hwekugadzira near-net uye kugadzira green, saka chave chichishandiswa zvakanyanya mumunda wekugadzira mota dzakareruka. Kuburikidza nekugadzira chikamu chinoshanda uye dhizaini yehukobvu hwemadziro, zvikamu zvakawanda zvemota zvinogona kugadzirwa kuita chikamu chimwe chete chakabatana chine chimiro chakaoma nekugadzira machubhu akajairwa. Izvi zviri pachena kuti zvakanakisa kupfuura nzira yechinyakare yekusimbisa nekushongedza maererano nemhando yechigadzirwa uye nyore kwemaitiro ekugadzira. Maitiro mazhinji ekugadzira hydroforming anongoda punch (kana hydroforming punch) inoenderana nechimiro chechikamu, uye diaphragm yerabha pamuchina we hydroforming inoita basa redhiye yakajairika, saka mutengo wedhiye wakaderera ne50% pane diye yechinyakare. Zvichienzaniswa nemaitiro ekugadzira dhiyeta echinyakare, ayo anoda maitiro akawanda, hydroforming inogona kugadzira chikamu chimwe chete munhanho imwe chete.

Kugadzira Hydroforming Yemukati Nekumanikidzwa Kwakanyanya

Zvichienzaniswa nezvikamu zvekushongedza zve stamping, zvakanakira zve hydroforming yepombi ndeizvi: kuchengetedza zvinhu, kuderedza huremu, zvikamu zvechimiro zvinogona kuderedzwa ne20% ~ 30%, zvikamu zve shaft zvinogona kuderedzwa ne30% ~ 50%: Zvakadai se subframe yemota, huremu hwezvikamu zvekushongedza i12kg, zvikamu zvemukati zvekuumba zvinomanikidzwa zvakanyanya i7 ~ 9kg, kudzikiswa kwehuremu kwe34%, rutsigiro rwe radiator, huremu hwezvikamu zvekushongedza 16.5kg, zvikamu zvemukati zvekuumba zvinomanikidzwa zvakanyanya i11.5kg, kudzikiswa kwehuremu kwe24%; Zvinogona kuderedza huwandu hwebasa rekugadzira nekubatanidza rinotevera; Kuwedzera simba nekuomarara kwechikamu, uye kuwedzera simba rekuneta nekuda kwekuderedzwa kwemajoini e solder. Zvichienzaniswa nezvikamu zvekushongedza, mwero wekushandiswa kwezvinhu i95% ~ 98%; Deredza mari yekugadzira uye mitengo yekuumbwa ne30%.

Midziyo yekugadzira mvura yakakodzera kugadzira zvinhu zvakaita semuchadenga, simba renyukireya, petrochemical, sisitimu yemvura yekunwa, sisitimu yemapaipi, maindasitiri emotokari nemabhasikoro ane zvikamu zvakaoma zvine mativi asina chinhu. Zvigadzirwa zvikuru mumunda wemotokari ifuremu yekutsigira muviri wemotokari, furemu yekubatsira, zvikamu zvechassis, rutsigiro rweinjini, mapipe ekupinda nekubuda, camshaft nezvimwe zvikamu.

Chiratidzo chechigadzirwa

Zvakajairika simba [KNI		16000>NF>50000	16000	20000	25000	30000	35000	40000	50000
Chiedza chemasikati kuvhura[mm]		Pamusoro chikumbiro
Slide sitiroko [mm]			1000	1000	1000	1200	1200	1200	1200
Kumhanya kwemasiraidhi	Kurumidza buruka[mm/s]
	Kudzvanya[mm/s
	Kudzosa[mm/s]
Saizi yemubhedha	LR[mm]		2000	2000	2000	3500	3500	3500	3500
Saizi yemubhedha	FB[mm]		1600	1600	1600	2500	2500	2500	2500
Kureba kubva pamubhedha kusvika pasi [mm]
Simba rese remota [KW]